Product Description
1.QT4-15 concrete block making machine flow chart
Concrete Block Making Machine
A concrete block making machine, a highly sophisticated and indispensable apparatus within the construction industry, is meticulously engineered to fabricate an extensive array of concrete blocks. These blocks serve a multitude of purposes in construction endeavours, encompassing the erection of walls, the surfacing of pavements, the construction of retaining structures, and numerous other applications.
The principal function of a concrete block making machine is to streamline and optimise the manufacturing process of concrete blocks, thereby ensuring the production of high - calibre, consistent products. This is accomplished through the integration of advanced mechanical and technological components. Contemporary machines are outfitted with highly precise mould systems, which can be readily adjusted to produce blocks of diverse shapes, sizes, and specifications. Whether it be standard rectangular blocks utilised for the construction of walls, interlocking blocks employed for decorative paving, or specialised blocks designed for structural support, these machines are capable of fulfilling the diverse and exacting demands of the construction sector.
One of the most significant advantages of concrete block making machines lies in their remarkable production efficiency. They have the capacity to produce a substantial quantity of blocks within a relatively short timeframe, thereby significantly reducing the time and labour requirements associated with manual block production. This not only expedites construction projects but also leads to a notable reduction in overall production costs. Moreover, an increasing number of machines are designed with energy - saving features, rendering them more environmentally sustainable and cost - effective in the long term.
In terms of technological advancements, modern concrete block making machines incorporate the latest state - of - the - art technologies. Computer - controlled systems enable meticulous control over the mixing, moulding, and curing processes. This ensures that each block adheres to the most stringent quality standards, boasting consistent strength, density, and durability. Sensors are also integrated into the machines to monitor various parameters in real - time, including the quantity of concrete mixture, the pressure exerted during the moulding process, and the curing conditions. Any deviations from the pre - set parameters can be promptly detected and rectified, thereby guaranteeing the unwavering quality of the output.
The operation of a concrete block making machine is designed to be user - friendly. Despite their complex internal mechanisms, contemporary machines feature intuitive interfaces and controls, facilitating ease of learning and operation. Manufacturers often provide comprehensive training programmes to ensure that operators are proficient in the safe and efficient operation of the machines. Additionally, these machines necessitate regular maintenance to ensure their optimal performance. Most manufacturers offer comprehensive maintenance services and a reliable supply of spare parts, thereby enabling users to maintain their machines in peak working condition with relative ease.
Concrete block making machines find extensive applications across a wide spectrum of construction projects. In residential construction, they are employed to construct robust walls that offer excellent thermal insulation and soundproofing properties. In commercial and industrial buildings, these machines are utilised to produce blocks for load - bearing structures, ensuring the stability and longevity of the buildings. For infrastructure projects, such as roads, footpaths, and car parks, concrete block making machines are used to create interlocking paving blocks that not only offer high load - bearing capacity but also enhance the aesthetic appeal of the area. They are also widely used in the construction of retaining walls, flood control structures, and various other specialised applications.
Looking ahead, as the construction industry continues to evolve and embrace new technologies, concrete block making machines are set to play an even more crucial role. Ongoing research and development efforts are focused on further enhancing their performance, increasing their versatility, and reducing their environmental impact. With the advent of new materials and manufacturing techniques, these machines are likely to become even more efficient and capable of producing blocks with enhanced properties, such as improved strength, durability, and energy - efficiency. This will not only contribute to the growth and development of the construction industry but also have a positive impact on the environment and sustainable development.
In conclusion, concrete block making machines are an integral part of the construction industry. Their ability to produce high - quality, standardised concrete blocks efficiently has transformed the way construction projects are executed. With continuous technological advancements, these machines are becoming increasingly versatile, efficient, and environmentally friendly, thereby solidifying their importance in the future of construction.
| No |
Equipment name |
Function |
Qty |
| Batching part |
| 1 |
Cement silo
(optional part) |
Used to store cement |
1set |
| 2 |
Screw conveyor
(optional part) |
Used to transport cement into cement scale |
1set |
| 3 |
Cement scale
(optional part) |
Used to scale cement |
1set |
| 4 |
PLD1200 batching machine |
Used to scale various material like sand,stone dust,aggregate |
1set |
| 5 |
JS500 Twin shaft Mixer |
Used to Mix cement,sand,aggregates and water |
1set |
| 6 |
Belt conveyor |
Used to transport mixed material into block machine hopper |
1set |
| Block making part |
| 1 |
Block making machine |
Make material into various cement hollow block,solid brick,paver brick,curbstone |
1set |
| 2 |
PLC control unit |
PLC is used to control the block machine running.We have Siemens Mitsubishi brand.The plc is equipped with VFD inverter,can control motor vibration frequency when making different blocks |
1set |
| 3 |
Hydraulic station |
Hydraulic station offers hydraulic shock to mould area.The hydraulic valuve we use is YUKEN brand |
1set |
| 4 |
Stacker |
Used to lay blocks bricks layer by layer |
1set |
| 5 |
Pallet feeder |
it can feed pallets into pallet box one by one to save cost |
|
Product Parameters
2.QT4-15 Concrete block making machine technical parameter
| Overall SIZE |
3550X2150X2750MM |
Host machine power |
29.3KW |
| Molding period |
15-20S |
Vibration Frequency |
4100time/min |
| Pallet Size |
960×550×25mm |
Pallet quantity |
1200pcs |
| Vibration Force |
50-60KM |
Vibration type |
Table vibration |
| Voltage |
As per local condition |
Theoretical workshop area : 150m2 , Need about 3-4workers .the office , curing area and
stacking area to arrange according your fact status.
3.QT4-15 concrete block making machine production capacity
| Size(mm) |
Pcs/Mould |
Pcs/ Hr |
Pcs/ 8 Hr |
| 400x100x200 |
7 |
1680 |
13440 |
| 400x150x200 |
5 |
1200 |
9600 |
| 400*200*200 |
4 |
960 |
7680 |
| 200*100*60 Holland paver |
16 |
2880 |
23040 |
225×112.5×80 Zigzag paver
|
14 |
2520 |
20160 |
| 500*100*300 kerbstone |
1 |
180 |
1440 |
| 500*100*350 kerbstone |
1 |
180 |
1440 |
1.We can design mould as per client requests
2.Capacity above is indicative only,The actual capacity varies with operator efficiency and material quality etc |
4.QT4-15 block making machine motor list
| No. |
Item |
Quantity |
Motor(KW) |
Sub total |
| 1 |
Batching machine |
3sets |
4 |
12 |
| 2 |
JS500 mixer |
Mixing motor |
1set |
18.5 |
25.1 |
| Lifting motor |
1set |
5.5 |
| Water pump gear box motor |
1set |
1.1 |
| 3 |
Belt conveyor |
1set |
1.1 |
1.1 |
| 4 |
QT4-15
Block machine |
Pallet feeder |
1set |
1.1 |
29.3 |
| Material scattering machine |
1set |
2.2 |
| Vibration motor |
2sets |
5.5 |
| Hydraulic station motor |
1set |
15 |
| 5 |
Stacker |
Vertical lifting Motor |
1set |
1.5 |
3.5 |
| Horizontal Motor |
1set |
2 |
| TOTAL |
71KW |
5.QT4-15 concrete block machine employees needed
- Mixing part:1 labor
- Pallet feeder:1labor(this can be replaced by pallet feeding machine)
- Host machine control:1labor
- Forklift driver:1 labor
- Daily technical maintenance:1 labor
- Block stacking:2-3 labors
6.Raw material formula
1.Cement :8%-10% sand:30%-40% small chips:50-60%
2.Sand:60% fly ash :30% cement:8-10% lime:2%
3.Color material formula:50kgs cement,100kgs sand ,3kgs color material
Remark:the formula varies as per the local raw material quality.
7.Block curing
The block can be taken offer pallet after 18-24hours.In hot place like middle east,blocks can be taken after several hours
In the first 3-5 days,spray water on the block.Then dry the block for 10-15 days.The block is done.
The blocks can be finished product after 9 hours if there is curing room
8.BrickMate Service
♦Pre-sales
1 Perfect 7*24hours inquiry and professinal consulting service
2.Visit our factory anytime
♦Sale
1. Update the production shedule in time
2. Quality supervision
3. Product acceptance
4. Shipping on time
♦After-sales
1. Guarantee:1 year ,during this period we will offer free spare parts if they are broken.
2. Training how to install and use machine
3. Engineers available to service overseas
4. Skill support the whole using life
1.How do i know what machine suits me?
You can tell me what the concrete block size and shape you want to make there.
How many pcs you want to make per day,we can recommend suitable model.
2.Where is your machine produced?
Our machines are made in China Shandong China.
3.How do i get the machine to my Country?
We can ship the machine to most of the country by sea.
When machine reaches,you can pick up the machine from sea ports nearby
4.Do you support customization?
Yes,we can customize the mould design and motor voltage as per your requests
5.What is your warranty for the machine?
12 Months warranty is covered since you start to run the machine.
6.Do you support installation?
For small machine,we give operation manual and video.
For Big auto production line,we can send engineer to your site to install the machine.
7.Do you have office abroad?
We have office in India,Ghana Zimbabwe.
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